Tuotekuvaus
About Factory
With more than 18 years’ histiory, we are a professinal manufacturer for drop forged products such as forged chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and drive chain (X348, X458, X678), and so forth standard moulds of chain.
Besides, we can also produce as per your drawing or sample, special link chain, pusher, pin and plate, according to customers’ unique requirements.
Tuotekuvaus
1) Material: Alloy steel, 40Cr, 42CrMo and so on.
2) Types: 10160, 14218, 14226, 2571, 26014, 142N, 150D, S30, and so on. (Or as per your drawing)
3) Process: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Packing
Product Show
Technical Data
| Malli | Piki | Dimension | Lateral Corner | Standard Measured Length (mm) | Measured Quantity | Tensile Strength (KN) | Weight (Kg/m) | |||||
| A | F | G | J | K | S | |||||||
| 80H | 80 | 73 | 42 | 18.4 | 20 | 34.5 | 19.5 | 7 | 3032/3058 | 38 | 250 | 7.8 |
| X348 | 76.6 | 46 | 27 | 12.7 | 12.7 | 20.6 | 13.5 | 9 | 3050.5/3095.2 | 40 | 110 | 3.2 |
| X458 | 102.4 | 57 | 37 | 16 | 16 | 26.5 | 17.5 | 9 | 3063.1/3090.2 | 30 | 210 | 5.2 |
| 468H | 102.4 | 84.1 | 47.8 | 18 | 29.5 | 42.9 | 22.2 | 9 | 3063.1/3090.2 | 30 | 318 | 11.5 |
| X658 | 153.2 | 55.6 | 35 | 16 | 16 | 57.2 | 17.5 | 7 | 3055.1/3082.8 | 20 | 210 | 4 |
| X678 | 153.2 | 77 | 50.8 | 22.2 | 21 | 34.2 | 25 | 7 | 3055.1/3082.8 | 20 | 320 | 9.5 |
| 678 | 153.2 | 77 | 50.8 | 22.2 | 21 | 34.2 | 25 | 7 | 3055.1/3082.8 | 20 | 320 | 9.5 |
| 698 | 153.2 | 95.25 | 64 | 28 | 25.4 | 41.3 | 32 | 5 | 3055.1/3082.8 | 20 | 515 | 17 |
| 998 | 229.4 | 95.25 | 67.5 | 28 | 25.4 | 41.3 | 32 | 5 | 3205/3232.4 | 13 | 515 | 14.8 |
| 9118 | 229.4 | 123.8 | 76.2 | 35 | 33.5 | 52 | 38.1 | 5 | 3205/3232.4 | 13 | 832 | 24.2 |
| S348 | 76.6 | 38.9 | 28.6 | 12.7 | 12.7 | 20.6 | 13.5 | 9 | 3050.5/3095.2 | 40 | 110 | 3.2 |
| S458 | 102.4 | 52.1 | 35 | 16 | 16 | 26.5 | 17.5 | 9 | 3063.1/3090.2 | 30 | 210 | 5.2 |
| S678 | 153.2 | 69.8 | 50.8 | 22.2 | 21 | 34.2 | 25 | 7 | 3055.1/3082.8 | 20 | 320 | 9.5 |
| S698 | 153.2 | 73 | 68.3 | 28 | 25.4 | 41.3 | 32 | 5 | 3055.1/3082.8 | 20 | 515 | 17 |
| S9118 | 229.4 | 98.4 | 77.8 | 35 | 33.5 | 52 | 38.1 | 5 | 3205/3232.4 | 13 | 832 | 24.2 |
| F100 | 100 | 57 | 37 | 16 | 16 | 26.5 | 17.5 | 9 | 2991.3/3018.3 | 30 | 210 | 5.2 |
| F160 | 160 | 78 | 54 | 24 | 20.5 | 36 | 28 | 7 | 3190.7/3219.5 | 20 | 318 | 10.3 |
Products & Testing Equipments
Products Application
Packing & Delivery
Miksi valita meidät?
1. We are engaged in chain industry over 15 years with rich market experience. We keep improving production techniques. All the products have longer working life and have passed the market test.
2. We can design the correct chains with high quality material, good abrasion resistance, good corrosion, high strengthen and etc as per your request or the chain application.
3. We are the chain manufacturer; you can directly purchase the product from us with low price and high quality.
4. We have a professional team for international trade, they have abundant experiences and are always ready to solve problems for customers. So you have nothing to worry about.
5. We have the long-term cooperative forwarder who can give us the lowest freight. And it can help you to save the freight. What’s more, for the FCL, we will design the packages as per the container sizes with the largest capacity to save the shipping cost for both of us.
| Materiaali: | Metalliseos |
|---|---|
| Rakenne: | Combined Chain |
| Pintakäsittely: | Kiillotus |
| Ketjun koko: | 1/2" * 11/128" |
| Ominaisuus: | Fire Resistant, Oil Resistant, Heat Resistant |
| Mould Number: | 10160, 14218, 14226, 20028, 26014, 142n, 150d, S30 |
| Näytteet: | US$ 5/Piece 1 kpl (vähimmäistilaus) | |
|---|
| Mukauttaminen: | Saatavilla | Mukautettu pyyntö |
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Miten varmistat kuljetinketjun oikean kireyden ja kohdistuksen?
Oikea kiristys ja kohdistus ovat välttämättömiä kuljetinketjun tehokkaalle ja luotettavalle toiminnalle. Tässä ovat vaiheet oikean kiristyksen ja kohdistuksen varmistamiseksi:
1. Alkuasennus:
– Varmista, että kuljettimen runko ja tuet ovat oikein kohdistettuja ja vaakasuorassa ennen ketjun asentamista. Kaikki virheellinen kohdistus tai epätasaisuus voi johtaa kiristys- ja kohdistusongelmiin.
– Noudata valmistajan ohjeita ja teknisiä tietoja ketjun asennuksessa. Tämä sisältää ketjupyörien, kiristimien ja ohjainten oikean sijoittelun.
2. Kiristys:
– Säädä ketjun kireys valmistajan suosittelemien määritysten mukaisesti. Oikea kireys estää ketjun liiallisen roikkumisen tai kireyden, mikä vähentää kulumista ja pidentää ketjun käyttöikää.
– Käytä kiristyslaitteita, kuten säädettäviä kiristysyksiköitä tai kiristysruuveja, halutun kireyden saavuttamiseksi. Katso valmistajan ohjeista sopiva kiristysmenetelmä omalle kuljetinketjullesi.
– Tarkista kireys säännöllisesti ja säädä tarvittaessa. Tekijät, kuten ketjun kuluminen, kuormituksen vaihtelut ja lämpötilan muutokset, voivat vaikuttaa ketjun kireyteen ajan myötä.
3. Kohdistus:
– Tarkista ketjun kohdistus ketjupyöriin ja ohjaimiin nähden. Väärä kohdistus voi aiheuttaa epätasaista kulumista, lisääntynyttä kitkaa ja ketjun ennenaikaista vikaantumista.
– Tarkista linjaus silmämääräisesti ketjun kulkua ketjupyöriä ja ohjaimia pitkin. Sen tulisi kulkea tasaisesti ilman hankautumista tai liiallista poikkeamaa.
– Käytä kohdistustyökaluja, kuten laserkohdistuslaitteita tai viivoittimia, arvioidaksesi ja korjataksesi mahdolliset kohdistusvirheet tarkasti. Säädä ketjupyörien, ohjainten ja tukien asentoa tarvittaessa.
4. Säännöllinen huolto:
– Ota käyttöön säännöllinen huolto-ohjelma kuljetinketjun asianmukaisen kireyden ja kohdistuksen säännölliseksi tarkastamiseksi ja ylläpitämiseksi.
– Seuraa ketjun suorituskykyä, mukaan lukien kulumiskuvioita, melutasoja ja virrankulutusta, mahdollisten kiristys- tai linjausongelmien indikaattoreina.
– Pidä ketju puhtaana roskista tai epäpuhtauksista, jotka voivat vaikuttaa sen liikkeeseen ja linjaukseen.
Noudattamalla näitä ohjeita ja tarkkailemalla säännöllisesti kuljetinketjun kireyttä ja kohdistusta voit varmistaa sujuvan ja luotettavan toiminnan, minimoida ketjun kulumisen ja vähentää odottamattomien vikojen riskiä.
What are the future trends and advancements in conveyor chain technology?
The field of conveyor chain technology is constantly evolving, driven by the need for improved efficiency, productivity, and sustainability. Here are some of the future trends and advancements in conveyor chain technology:
1. Automation and robotics: The integration of conveyor chains with automation and robotics systems is a growing trend. This includes the use of advanced sensors, machine vision, and artificial intelligence to enable autonomous operation, precise positioning, and efficient material handling.
2. Smart and connected systems: Conveyor chains are becoming increasingly connected through the Internet of Things (IoT) technology. This allows for real-time monitoring, data collection, and analysis of various performance parameters such as chain wear, tension, temperature, and energy consumption. Smart systems can optimize maintenance schedules, detect potential failures, and improve overall system efficiency.
3. Lightweight and high-strength materials: The development of lightweight yet high-strength materials is an ongoing focus in conveyor chain technology. Advanced alloys, composites, and engineered plastics offer improved strength-to-weight ratios, reducing energy consumption and increasing the load capacity of conveyor systems.
4. Energy efficiency: Energy efficiency is a key consideration in conveyor chain design. Future advancements aim to minimize power consumption through the use of efficient drive systems, regenerative braking, and smart control algorithms that optimize speed and acceleration profiles. Energy recovery technologies, such as regenerative drives, can also capture and reuse energy during deceleration or braking.
5. Sustainability and environmental friendliness: Conveyor chain technology is moving towards more sustainable and environmentally friendly solutions. This includes the use of eco-friendly materials, improved lubrication techniques to minimize environmental impact, and the adoption of energy-efficient components and systems. Recycling and circular economy concepts are also gaining prominence in the design and manufacturing of conveyor chains.
6. Advanced wear monitoring and predictive maintenance: The future of conveyor chain technology involves advanced wear monitoring systems that can accurately predict the remaining useful life of chains and components. This enables proactive maintenance planning and reduces unplanned downtime. Predictive maintenance algorithms analyze data collected from sensors and provide timely alerts for chain replacement or repair.
These are just a few examples of the future trends and advancements in conveyor chain technology. As technology continues to advance, we can expect further innovations that enhance performance, efficiency, reliability, and sustainability in conveyor systems.
What are the common causes of conveyor chain failures?
Conveyor chain failures can occur due to various reasons, and identifying the root cause is crucial for preventing future issues. Here are some common causes of conveyor chain failures:
- Lack of Lubrication: Insufficient or improper lubrication can lead to increased friction and wear on the chain components, resulting in premature failure.
- Excessive Load: Overloading the conveyor chain beyond its rated capacity can cause excessive stress and strain, leading to chain elongation, deformation, or link breakage.
- Misalignment: Improper alignment of the conveyor chain can cause uneven loading and excessive wear on specific areas, leading to chain failure.
- Environmental Factors: Harsh operating environments, such as high temperatures, corrosive substances, or abrasive materials, can accelerate chain wear and corrosion, leading to failure.
- Foreign Objects: The presence of foreign objects or debris on the conveyor system can interfere with the movement of the chain, causing jamming, binding, or chain damage.
- Poor Maintenance: Inadequate maintenance practices, such as irregular inspections, failure to address minor issues promptly, or neglecting to replace worn components, can contribute to chain failures.
- Incorrect Installation: Improper installation, including incorrect tensioning, misalignment, or using incompatible components, can result in premature chain failure.
- Fatigue and Wear: Continuous operation over time can lead to fatigue and wear in the chain, especially in high-speed or heavy-duty applications, resulting in eventual failure.
Regular maintenance, proper lubrication, adequate training for operators, and adherence to manufacturer guidelines can help mitigate these common causes of conveyor chain failures. Conducting routine inspections, promptly addressing issues, and replacing worn components can also significantly extend the life of the conveyor chain.
editor by CX 2023-11-20
