製品説明
About Factory
With more than 18 years’ histiory, we are a professinal manufacturer for drop forged products such as forged chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and drive chain (X348, X458, X678), and so forth standard moulds of chain.
Besides, we can also produce as per your drawing or sample, special link chain, pusher, pin and plate, according to customers’ unique requirements.
製品説明
1) Material: Alloy steel, 40Cr, 42CrMo and so on.
2) Types: 10160, 14218, 14226, 2571, 26014, 142N, 150D, S30, and so on. (Or as per your drawing)
3) Process: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Packing
Product Show
Technical Data
| Model | ピッチ | Dimension | Lateral Corner | Standard Measured Length (mm) | Measured Quantity | Tensile Strength (KN) | Weight (Kg/m) | |||||
| A | F | G | J | K | S | |||||||
| 80H | 80 | 73 | 42 | 18.4 | 20 | 34.5 | 19.5 | 7 | 3032/3058 | 38 | 250 | 7.8 |
| X348 | 76.6 | 46 | 27 | 12.7 | 12.7 | 20.6 | 13.5 | 9 | 3050.5/3095.2 | 40 | 110 | 3.2 |
| X458 | 102.4 | 57 | 37 | 16 | 16 | 26.5 | 17.5 | 9 | 3063.1/3090.2 | 30 | 210 | 5.2 |
| 468H | 102.4 | 84.1 | 47.8 | 18 | 29.5 | 42.9 | 22.2 | 9 | 3063.1/3090.2 | 30 | 318 | 11.5 |
| X658 | 153.2 | 55.6 | 35 | 16 | 16 | 57.2 | 17.5 | 7 | 3055.1/3082.8 | 20 | 210 | 4 |
| X678 | 153.2 | 77 | 50.8 | 22.2 | 21 | 34.2 | 25 | 7 | 3055.1/3082.8 | 20 | 320 | 9.5 |
| 678 | 153.2 | 77 | 50.8 | 22.2 | 21 | 34.2 | 25 | 7 | 3055.1/3082.8 | 20 | 320 | 9.5 |
| 698 | 153.2 | 95.25 | 64 | 28 | 25.4 | 41.3 | 32 | 5 | 3055.1/3082.8 | 20 | 515 | 17 |
| 998 | 229.4 | 95.25 | 67.5 | 28 | 25.4 | 41.3 | 32 | 5 | 3205/3232.4 | 13 | 515 | 14.8 |
| 9118 | 229.4 | 123.8 | 76.2 | 35 | 33.5 | 52 | 38.1 | 5 | 3205/3232.4 | 13 | 832 | 24.2 |
| S348 | 76.6 | 38.9 | 28.6 | 12.7 | 12.7 | 20.6 | 13.5 | 9 | 3050.5/3095.2 | 40 | 110 | 3.2 |
| S458 | 102.4 | 52.1 | 35 | 16 | 16 | 26.5 | 17.5 | 9 | 3063.1/3090.2 | 30 | 210 | 5.2 |
| S678 | 153.2 | 69.8 | 50.8 | 22.2 | 21 | 34.2 | 25 | 7 | 3055.1/3082.8 | 20 | 320 | 9.5 |
| S698 | 153.2 | 73 | 68.3 | 28 | 25.4 | 41.3 | 32 | 5 | 3055.1/3082.8 | 20 | 515 | 17 |
| S9118 | 229.4 | 98.4 | 77.8 | 35 | 33.5 | 52 | 38.1 | 5 | 3205/3232.4 | 13 | 832 | 24.2 |
| F100 | 100 | 57 | 37 | 16 | 16 | 26.5 | 17.5 | 9 | 2991.3/3018.3 | 30 | 210 | 5.2 |
| F160 | 160 | 78 | 54 | 24 | 20.5 | 36 | 28 | 7 | 3190.7/3219.5 | 20 | 318 | 10.3 |
Products & Testing Equipments
Products Application
Packing & Delivery
Why Choose Us?
1. We are engaged in chain industry over 15 years with rich market experience. We keep improving production techniques. All the products have longer working life and have passed the market test.
2. We can design the correct chains with high quality material, good abrasion resistance, good corrosion, high strengthen and etc as per your request or the chain application.
3. We are the chain manufacturer; you can directly purchase the product from us with low price and high quality.
4. We have a professional team for international trade, they have abundant experiences and are always ready to solve problems for customers. So you have nothing to worry about.
5. We have the long-term cooperative forwarder who can give us the lowest freight. And it can help you to save the freight. What’s more, for the FCL, we will design the packages as per the container sizes with the largest capacity to save the shipping cost for both of us.
| 材料： | 合金 |
|---|---|
| 構造： | Combined Chain |
| 表面処理： | 研磨 |
| チェーンサイズ： | 1/2インチ×11/128インチ |
| 特徴： | 耐火性、耐油性、耐熱性 |
| Mould Number: | 10160, 14218, 14226, 20028, 26014, 142n, 150d, S30 |
| サンプル： | US$ 5/Piece 1個（最小注文数） | |
|---|
| カスタマイズ: | 利用可能 | カスタマイズされたリクエスト |
|---|
How do you ensure proper tensioning and alignment of a conveyor chain?
Proper tensioning and alignment are essential for the efficient and reliable operation of a conveyor chain. Here are the steps to ensure correct tensioning and alignment:
1. Initial Installation:
– Ensure that the conveyor frame and supports are properly aligned and leveled before installing the chain. Any misalignment or unevenness can lead to tensioning and alignment issues.
– Follow the manufacturer’s guidelines and specifications for chain installation. This includes proper placement of sprockets, tensioners, and guides.
2. Tensioning:
– Adjust the tension of the chain to the manufacturer’s recommended specifications. Proper tension prevents excessive sagging or tightness, reducing wear and extending the chain’s life.
– Use tensioning devices, such as adjustable take-up units or tensioning screws, to achieve the desired tension. Refer to the manufacturer’s guidelines for the appropriate method of tensioning for your specific conveyor chain.
– Regularly check and adjust the tension as needed. Factors such as chain wear, load variations, and temperature changes can affect the chain’s tension over time.
3. Alignment:
– Check the alignment of the chain with respect to the sprockets and guides. Misalignment can cause uneven wear, increased friction, and premature failure of the chain.
– Inspect the alignment by visually examining the chain’s path along the sprockets and guides. It should run smoothly without any signs of rubbing or excessive deviation.
– Use alignment tools, such as laser alignment devices or straightedges, to accurately assess and correct any misalignment. Adjust the position of sprockets, guides, and supports as necessary.
4. Regular Maintenance:
– Implement a scheduled maintenance program to regularly inspect and maintain proper tensioning and alignment of the conveyor chain.
– Monitor the chain’s performance, including wear patterns, noise levels, and power consumption, as indicators of potential tensioning or alignment issues.
– Keep the chain clean and free from debris or contaminants that can affect its movement and alignment.
By following these steps and regularly monitoring the tensioning and alignment of the conveyor chain, you can ensure smooth and reliable operation, minimize chain wear, and reduce the risk of unexpected failures.
コンベヤチェーン技術の将来の動向と進歩はどのようなものでしょうか？
コンベヤチェーン技術の分野は、効率性、生産性、持続可能性の向上へのニーズに牽引され、絶えず進化を続けています。以下に、コンベヤチェーン技術の将来のトレンドと進歩についていくつかご紹介します。
1. 自動化とロボット工学：コンベアチェーンと自動化・ロボットシステムの統合は、ますます普及が進んでいます。これには、高度なセンサー、マシンビジョン、人工知能を活用し、自律運転、高精度な位置決め、効率的なマテリアルハンドリングを実現することが含まれます。
2. スマートで接続されたシステム：コンベアチェーンは、モノのインターネット（IoT）技術を通じてますます接続されるようになっています。これにより、チェーンの摩耗、張力、温度、エネルギー消費量など、さまざまな性能パラメータのリアルタイム監視、データ収集、分析が可能になります。スマートシステムは、メンテナンススケジュールの最適化、潜在的な故障の検出、システム全体の効率向上に貢献します。
3．軽量かつ高強度な材料：軽量でありながら高強度な材料の開発は、コンベヤチェーン技術における継続的な重点課題です。先進的な合金、複合材料、およびエンジニアリングプラスチックは、強度対重量比を向上させ、エネルギー消費量を削減し、コンベヤシステムの耐荷重能力を高めます。
4. エネルギー効率：エネルギー効率は、コンベヤチェーンの設計において重要な考慮事項です。今後の技術進歩では、高効率駆動システム、回生ブレーキ、速度と加速プロファイルを最適化するスマート制御アルゴリズムの使用により、消費電力を最小限に抑えることを目指しています。回生駆動などのエネルギー回収技術は、減速時や制動時にエネルギーを回収して再利用することも可能です。
5．持続可能性と環境への配慮：コンベヤチェーン技術は、より持続可能で環境に優しいソリューションへと進化しています。これには、環境に配慮した素材の使用、環境負荷を最小限に抑えるための潤滑技術の改善、エネルギー効率の高い部品やシステムの採用などが含まれます。リサイクルや循環型経済の概念も、コンベヤチェーンの設計・製造において重要性を増しています。
6. 高度な摩耗監視と予知保全：コンベヤチェーン技術の未来は、チェーンや部品の残存耐用年数を正確に予測できる高度な摩耗監視システムにかかっています。これにより、予防保全計画が可能になり、予期せぬダウンタイムを削減できます。予知保全アルゴリズムは、センサーから収集したデータを分析し、チェーンの交換や修理時期をタイムリーに通知します。
これらは、コンベヤチェーン技術における将来の動向と進歩のほんの一例です。技術の進歩に伴い、コンベヤシステムの性能、効率、信頼性、持続可能性を高めるさらなる革新が期待されます。
What are the common causes of conveyor chain failures?
Conveyor chain failures can occur due to various reasons, and identifying the root cause is crucial for preventing future issues. Here are some common causes of conveyor chain failures:
- Lack of Lubrication: Insufficient or improper lubrication can lead to increased friction and wear on the chain components, resulting in premature failure.
- Excessive Load: Overloading the conveyor chain beyond its rated capacity can cause excessive stress and strain, leading to chain elongation, deformation, or link breakage.
- Misalignment: Improper alignment of the conveyor chain can cause uneven loading and excessive wear on specific areas, leading to chain failure.
- Environmental Factors: Harsh operating environments, such as high temperatures, corrosive substances, or abrasive materials, can accelerate chain wear and corrosion, leading to failure.
- Foreign Objects: The presence of foreign objects or debris on the conveyor system can interfere with the movement of the chain, causing jamming, binding, or chain damage.
- Poor Maintenance: Inadequate maintenance practices, such as irregular inspections, failure to address minor issues promptly, or neglecting to replace worn components, can contribute to chain failures.
- Incorrect Installation: Improper installation, including incorrect tensioning, misalignment, or using incompatible components, can result in premature chain failure.
- Fatigue and Wear: Continuous operation over time can lead to fatigue and wear in the chain, especially in high-speed or heavy-duty applications, resulting in eventual failure.
Regular maintenance, proper lubrication, adequate training for operators, and adherence to manufacturer guidelines can help mitigate these common causes of conveyor chain failures. Conducting routine inspections, promptly addressing issues, and replacing worn components can also significantly extend the life of the conveyor chain.
editor by CX 2023-11-20
