제품 설명
제품 설명
UH-5075-S series conveyor chains have excellent extensity and capable of making any turn on both horizontal planes and vertical planes. Based on the actual needs of various process flows, the conveyor has been deliberately designed to run across relatively long routes and abstruction objects to transmit the work pieces along the scheduled route all the way to their destinations. In this way, UH-5075 can integrae all separate production steps into an automatic production line, which has greatly improved efficiency and product quality level and strengthen the management as well.
Features:
Overhead trolley conveyors are used in wide range of applications, including: manufacturing and assembly, warehousing and distribution of the goods.
Overhead chain conveyors system can prove to be cost effective as they reduce the use of carriers and allows large volumes to move rapidly through a process.
Techncial Date
Kasin No. | UH-5075-S Standard chain | Heavy-duty chain
| UH-5075-HV Heavy-duty chain | UH-5075-HA Heavy-duty chain | |||||||||||||
Suspension Spacing (mm) | 150+(150× N) | 150+(150 × N) | 150+(150 × N) | 150+(150 × N) | |||||||||||||
Chain’s Weight (kg/m) | 4.2 | 4.58 | 4.83 | 5.3 | |||||||||||||
Single-span Weight (≤kg) | 35 | 40 | 45 | 50 | |||||||||||||
Chain’s Allowed Pull Force (≤kgf) | 3/8822 0571 -57152031 Fax: 86~/8822 0571 -57152030
Can a conveyor chain be used in cleanroom environments?Yes, conveyor chains can be used in cleanroom environments with proper selection and design considerations. Cleanroom environments require stringent control of airborne particles, such as dust, microbes, and contaminants, to maintain high levels of cleanliness. Here are some factors to consider when using a conveyor chain in a cleanroom: 1. 재료 선택: – Choose a conveyor chain made from materials that are compatible with cleanroom requirements. Stainless steel, plastic, or special coatings are commonly used for their clean and non-contaminating properties. – Avoid materials that generate excessive particles or contaminants, such as certain types of lubricants or chain coatings. 2. Design Considerations: – Design the conveyor chain system to minimize particle generation. This includes smooth surfaces, rounded edges, and avoiding areas that can trap or accumulate particles. – Use sealed or enclosed chain designs to prevent the release of lubricants or contaminants. – Consider the integration of additional features, such as covers or guards, to further protect the chain and prevent particle ingress. 3. Cleaning and Maintenance: – Establish a cleaning and maintenance protocol specific to the cleanroom environment. This may include regular cleaning and sanitization procedures to maintain cleanliness standards. – Use cleaning agents and procedures that are approved for cleanroom use and do not introduce contaminants. – Regularly inspect the conveyor chain system for any signs of wear, damage, or contamination. Promptly address any issues to ensure the chain’s reliability and cleanliness. 4. Compliance with Cleanroom Standards: – Ensure that the conveyor chain system meets the cleanliness and particle generation requirements of the specific cleanroom standards or classifications in which it will be used. – Comply with relevant industry guidelines and regulations, such as ISO standards, when selecting and using conveyor chains in cleanroom environments. By considering these factors and implementing proper material selection, design considerations, cleaning protocols, and compliance with cleanroom standards, a conveyor chain can be effectively used in cleanroom environments while maintaining the required cleanliness levels.
장거리 컨베이어 체인 컨베이어 설계 시 고려 사항은 무엇입니까?장거리 컨베이어 체인을 설계할 때는 효율성, 안전성 및 신뢰성을 보장하기 위해 다양한 요소를 신중하게 고려해야 합니다. 주요 설계 고려 사항은 다음과 같습니다. 1. 컨베이어 체인 선택: 긴 구간에 적합하고 필요한 하중을 견딜 수 있는 컨베이어 체인을 선택하십시오. 체인 재질, 피치, 강도 및 내구성과 같은 요소를 고려하여 예상 하중과 작동 조건을 견딜 수 있는지 확인하십시오. 2. 컨베이어 구조: 컨베이어 구조는 긴 구간에 걸쳐 충분한 지지력과 안정성을 제공하도록 설계해야 합니다. 재료의 강도, 강성, 처짐 등의 요소를 고려하여 컨베이어 체인, 운반되는 제품 및 기타 추가 하중을 견딜 수 있도록 해야 합니다. 3. 구동 시스템: 장대 컨베이어 체인을 효율적으로 구동할 수 있는 적절한 구동 시스템을 선택하십시오. 원활하고 안정적인 작동을 보장하기 위해 모터 출력, 속도, 토크 및 제어 메커니즘과 같은 요소를 고려해야 합니다. 4. 장력 조절 및 정렬: 컨베이어 체인의 적절한 장력과 정렬은 성능과 수명에 매우 중요합니다. 컨베이어 전체 길이에 걸쳐 최적의 체인 장력과 정렬을 유지할 수 있도록 장력 조절 장치와 정렬 메커니즘을 충분히 고려하여 시스템을 설계하십시오. 5. 지지대 및 베어링: 컨베이어 전체 길이에 걸쳐 적절한 지지대와 베어링을 설치하여 체인 처짐을 줄이고 마찰을 최소화하며 원활한 움직임을 보장하십시오. 베어링 종류, 윤활 방식, 유지보수 필요성 등의 요소를 고려해야 합니다. 6. 컨베이어 제어 및 안전: 장대 컨베이어 체인의 작동을 모니터링하고 제어하기 위해 적절한 제어 및 안전 기능을 구현하십시오. 여기에는 비상 정지 시스템, 속도 모니터링, 과부하 보호 및 안전 연동 장치가 포함될 수 있습니다. 7. 환경적 요인: 컨베이어가 작동할 환경 조건(온도, 습도, 먼지, 부식성 물질 등)을 고려해야 합니다. 이러한 조건을 견딜 수 있는 재료와 부품을 선택하고 적절한 환기, 집진 및 부식 방지 조치를 시행해야 합니다. 8. 유지보수 및 접근성: 컨베이어 시스템을 설계할 때 유지보수 및 접근성을 용이하게 고려해야 합니다. 점검, 청소 및 유지보수 작업을 위한 충분한 접근 지점, 통로 및 플랫폼을 제공하십시오. 윤활 지점, 컨베이어 청소 시스템, 마모된 부품의 손쉬운 교체 등의 요소를 고려해야 합니다. 9. 향후 확장 및 유연성: 향후 확장 또는 수정이 필요할 수 있음을 예상하고 유연성을 고려하여 장경간 컨베이어 체인을 설계하십시오. 여기에는 추가 컨베이어 구간, 이송 지점 또는 다른 장비와의 통합을 고려하는 것이 포함될 수 있습니다. 이러한 설계 고려 사항을 고려함으로써, 장거리 컨베이어 체인 컨베이어는 의도된 용도에 맞게 효율적으로 설계 및 최적화되어 안정적이고 비용 효율적인 자재 이송 작업을 보장할 수 있습니다.
What are the cost considerations when purchasing a conveyor chain?When purchasing a conveyor chain, there are several cost considerations that need to be taken into account to ensure an optimal investment and operational efficiency. 1. Initial Cost: The initial cost of the conveyor chain includes the cost of the chain itself, as well as any additional components such as sprockets, attachments, and connecting links. It is important to compare prices from different suppliers and evaluate the overall value for the money. 2. Maintenance and Repair Costs: Consider the long-term maintenance and repair costs associated with the conveyor chain. Some chains may require more frequent lubrication or replacement of components, which can add to the overall operating expenses. 3. Service Life: The service life of the conveyor chain is an essential factor in determining its cost-effectiveness. Chains with longer service life may have a higher initial cost but can result in lower replacement and downtime costs in the long run. 4. Energy Efficiency: Energy consumption is an ongoing cost to consider. Conveyor chains that offer lower friction and efficient power transmission can contribute to energy savings and reduce operating expenses. 5. Maintenance Ease: Consider the ease of maintenance when selecting a conveyor chain. Chains that are easier to clean, inspect, and maintain can reduce labor costs and increase operational efficiency. 6. Compatibility and Integration: Ensure that the selected conveyor chain is compatible with the existing conveyor system or equipment. Retrofitting or modifying the system to accommodate a specific chain may incur additional costs. 7. Supplier Support and Warranty: Evaluate the level of technical support provided by the supplier and the warranty coverage offered for the conveyor chain. This can impact the overall cost of ownership and provide peace of mind in case of any unforeseen issues. It is important to consider these factors holistically and make a cost-benefit analysis based on the specific requirements of the application. Choosing a conveyor chain that aligns with the budget, performance needs, and long-term cost considerations will help optimize the investment and ensure efficient material handling operations.
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