Описание продукта
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Описание продукта
An overhead conveyor is a type of conveyor system that is installed above the working area, typically in a manufacturing or industrial setting. It is used to move products, materials, or components from 1 point to another in a factory or warehouse, and is particularly useful for transporting heavy or bulky items that are difficult to move manually.
Overhead conveyors are commonly used in a variety of applications, such as automotive assembly lines, food and beverage processing, material handling and distribution, and storage and retrieval systems. They can be used for both horizontal and vertical transportation and can move products along a fixed path or in a continuous loop.
Some specific uses of overhead conveyors include:
Assembly line transportation: Overhead conveyors are commonly used in manufacturing assembly lines to transport parts and components to different workstations along the line.
Powder coating: Overhead conveyors are used in powder coating operations to move products through a paint booth, where they are coated with a dry powder before being cured in an oven.
| Spare parts item | Features | Photo |
| Up-Down track | for rising or falling areas. standard diameter is 1.2 meters,180º angle. it can be cut based on any necessary angles of any install conditions.the angle should not be more than 45º angle. the distance between 2 adjiacent hangers should be considered. | |
| Check track | There is a hatch which can open the track, through the hatch, worker can dismantle or install, check or maintain the conveying chains. Driving device for each conveying route is usually located between driver and take-up device for easy checking and maintenace. | |
| Take-up device (Tensioner) | Keep the chains in the state of original tension and compensate for the tensile deformation caused by tensile force or telescopic deformaton caused by varied temperature while working. Make sure certain tensile force between driver and take-up device. Install it behind driver about distance 3~6 meters. Better have no up-down track behind take-up device. | |
| Straight track | for where conveyor chain go straight. it can be cut according to the specific install condition. standard length is 3 meters. | |
| Caterpiller driver device | Two types-Standard type and heavy duty type. The driving device adjust the momentum that the motor ouput, after speed reduction unit increase its power which is to be passed to the driver caterpiller, the pusher dogs on which transport the chain so that chain can move forward. | |
| Hanger | Several types hangers: Cross type hanger; Y type hanger; I type hanger; Sprocket wheel hanger; U-type hanger; Bearing hanger; Customized. | |
| Automatic oil sprayer | Specially designed for various automatic conveying chain; More convenient to check oil-feeding diyusyion nsdrf CHINAMFG oil volume in the transparent oil pipes. |
Часто задаваемые вопросы
Q1: Are you trading company or manufacturer ?
A: We are factory.
Q2: How long is your delivery time and shipment?
1.Sample Lead-times: generally 30 workdays.
2.Production Lead-times: 60 workdays after getting your deposit.
Q3. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery.
We’ll show you the photos of the products and packages before you pay the balance.
Q4: What is your advantages?
1. Manufacturer,the most competitive price and good quality.
2. Perfect technical engineers give you the best support.
3. OEM is available.
4. Rich stock and quick delivery.
Q5. If you can’t find the product on our website,what do you next?
Please send us inquiry with product pictures and drawings by email or other ways and we’ll check
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| Материал: | Сплав |
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| Структура: | Роликовая цепь |
| Обработка поверхности: | Полировка |
| Настройка: | Доступный | Индивидуальный запрос |
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| Стоимость доставки: Ориентировочная стоимость доставки за единицу товара. | о стоимости доставки и предполагаемом времени доставки. |
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| Способ оплаты: |
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| Первоначальный платеж Полная оплата |
| Валюта: | US$ |
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| Возврат и возмещение средств: | Вы можете подать заявку на возврат средств в течение 30 дней после получения товаров. |
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В чём преимущества использования подвесной конвейерной системы?
Использование подвесной конвейерной системы с цепным приводом предоставляет ряд преимуществ в различных промышленных областях. Вот некоторые из ключевых преимуществ:
1. Оптимизация пространства:
– Подвесные конвейерные системы используют вертикальное пространство, что позволяет эффективно использовать площадь пола. Это особенно выгодно на предприятиях с ограниченной площадью пола, поскольку обеспечивает эффективную обработку материалов и производственный поток без препятствий в рабочей зоне.
2. Гибкость и универсальность:
– Подвесные конвейерные цепи обеспечивают гибкость в прокладке маршрутов и могут быть адаптированы к конкретным требованиям планировки предприятия. Они могут перемещаться по различным зонам, включая сборочные линии, покрасочные камеры, складские помещения и многое другое. Универсальность подвесных систем позволяет эффективно и гибко перемещать материалы.
3. Повышенная безопасность:
– Подвесные конвейерные цепи минимизируют препятствия на уровне земли, снижая риск спотыкания и несчастных случаев. Операторы и рабочие могут безопасно перемещаться в рабочей зоне, не сталкиваясь с помехами со стороны конвейерной системы.
4. Защита продукции:
– Подвесные конвейерные цепи обеспечивают лучшую защиту транспортируемой продукции. Благодаря тому, что продукция находится на возвышении и защищена от потенциальных опасностей на полу, таких как пыль, мусор или пролитая жидкость, снижается риск повреждения или загрязнения продукции.
5. Повышение эффективности:
– Подвесные конвейерные системы могут повысить эффективность производства, обеспечивая непрерывный поток материалов и сокращая ручную обработку. Они позволяют автоматизировать загрузку и разгрузку материалов, что приводит к сокращению времени обработки и повышению общей производительности.
6. Простота в обслуживании:
– Подвесные конвейерные цепи, как правило, спроектированы таким образом, чтобы их было легко обслуживать. Доступ к таким компонентам, как цепи, тележки и приводы, и их обслуживание осуществляется удобно, что минимизирует время простоя и затраты на техническое обслуживание.
7. Настройка и интеграция:
– Подвесные конвейерные цепи могут быть адаптированы к конкретным требованиям применения, включая грузоподъемность, скорость и системы управления. Они также могут быть интегрированы с другими автоматизированными системами, такими как роботизированные рабочие станции или сортировочные механизмы, для дальнейшей оптимизации процесса обработки материалов.
В целом, использование подвесной конвейерной системы обеспечивает эффективную обработку материалов, максимально эффективное использование пространства, повышает безопасность и улучшает производительность в промышленных условиях.
How do you select the appropriate lubricant for a conveyor chain?
Selecting the right lubricant is crucial for maintaining the performance and longevity of a conveyor chain. Here are the key factors to consider when choosing a lubricant:
1. Chain Type and Material: Different conveyor chains may have specific requirements for lubrication based on their construction materials and design. Consult the manufacturer’s recommendations or specifications to determine the lubricant compatibility.
2. Operating Conditions: Consider the operating environment, such as temperature, humidity, and presence of contaminants. For high-temperature applications, choose a lubricant with a higher temperature tolerance. In wet or dusty environments, opt for lubricants that offer excellent resistance to water washout and provide effective protection against contaminants.
3. Load and Speed: Evaluate the load capacity and speed of the conveyor chain. Higher loads and speeds may require lubricants with better film strength and anti-wear properties to reduce friction and prevent premature wear.
4. Lubrication Method: Determine the lubrication method that will be used for the conveyor chain. Lubricants can be applied through drip systems, brushes, spray nozzles, or automatic lubrication systems. Consider the viscosity and consistency of the lubricant to ensure proper application and distribution.
5. Food-Grade Requirements: In food processing or pharmaceutical applications, where direct contact with the product may occur, it’s essential to use food-grade lubricants that meet industry regulations and requirements for safety and hygiene.
6. Maintenance Schedule: Consider the desired maintenance intervals and the lubricant’s longevity. Some lubricants may require more frequent reapplication, while others provide longer-lasting lubrication.
7. Compatibility with Other Materials: Take into account the compatibility of the lubricant with other materials in the conveyor system, such as seals, gaskets, and paints. Ensure that the lubricant does not cause any adverse effects on these components.
It is recommended to consult with lubricant manufacturers or industry experts to select the most suitable lubricant for your specific conveyor chain application. They can provide guidance based on their expertise and knowledge of lubricant formulations and performance characteristics.
How do you optimize the efficiency of a conveyor chain system?
To optimize the efficiency of a conveyor chain system, several factors should be considered and implemented:
1. System Design: Ensure that the conveyor system is properly designed to minimize energy losses, reduce friction, and optimize material flow. Consider factors such as conveyor length, incline/decline angles, and the number and placement of drive units to achieve efficient operation.
2. Chain Selection: Select the appropriate conveyor chain based on the specific application requirements, such as load capacity, speed, and environmental conditions. Consider factors like chain material, pitch, and strength to ensure optimal performance and longevity.
3. Lubrication: Proper lubrication of the conveyor chain is essential for reducing friction, wear, and power consumption. Choose the right lubricant for the application and regularly maintain the lubrication levels to ensure smooth chain operation.
4. Tensioning and Alignment: Regularly inspect and adjust the tension and alignment of the conveyor chain to prevent excessive slack or tightness. Proper tensioning and alignment help to minimize chain wear, reduce energy losses, and ensure consistent performance.
5. Preventive Maintenance: Implement a regular maintenance program to identify and address potential issues before they escalate. This includes cleaning the chain, inspecting sprockets and guides, replacing worn components, and checking for proper tension and alignment. A well-maintained system reduces downtime and extends the life of the chain.
6. System Monitoring: Utilize monitoring tools such as sensors, cameras, or automated systems to track the performance of the conveyor chain system. Monitoring can provide valuable data on chain tension, alignment, speed, and power consumption, allowing for timely adjustments and optimization.
7. Training and Operator Awareness: Train operators on best practices for operating and maintaining the conveyor chain system. Promote awareness of energy efficiency, proper handling, and safety protocols to ensure optimal system performance.
By considering these factors and implementing appropriate measures, the efficiency of a conveyor chain system can be optimized, leading to improved productivity, reduced energy consumption, and longer chain life.
editor by CX 2024-03-30
